Controls Engineer

Job Summary:

We are seeking a skilled and detail-oriented Controls Engineer to design, develop, and maintain control systems that enhance the functionality, reliability, and safety of our manufacturing or operational processes. The ideal candidate will have a strong understanding of automation, electrical systems, and software integration to optimize process performance.

Location:

The Controls Engineer will support our Watershed Pet Solutions business in Oak Creek, WI.

Key Responsibilities:

Design and Development:

• Develop and program PLCs, HMIs, and other control systems to meet project specifications.
• Create electrical and control system schematics, including wiring diagrams and layouts.
• Design control panels, ensuring compliance with safety and regulatory standards.

System Integration:

• Integrate sensors, actuators, and other devices into control systems.
• Work closely with cross-functional teams to integrate controls into larger systems.
• Ensure compatibility and communication between hardware and software components.

Maintenance and Troubleshooting:

• Diagnose and resolve issues in existing control systems.
• Perform upgrades or modifications to enhance system performance and reliability.
• Maintain accurate documentation for all control systems, including software and hardware configurations.

Project Management:

• Collaborate with project managers to define control system requirements and timelines.
• Oversee the installation and commissioning of new control systems.
• Conduct risk assessments and ensure compliance with industry standards and best practices.

Continuous Improvement:

• Identify opportunities for automation and process optimization.
• Stay updated on industry trends, emerging technologies, and best practices.
• Train and support maintenance and operations teams on control system use and troubleshooting.

Skills & Qualifications:

• Detailed working knowledge of control theory, PLC programming, PID controllers, HMI software, Ethernet networking, AC/DC drives, up to 480V systems, electro-mechanical systems, and VFDs
• Able to understand control logic for complex plant and production systems
• Familiarity with HMI/SCADA systems and software tools.
• Knowledge of industrial communication protocols (e.g., Ethernet/IP, Modbus, Profibus).
• Competence in CAD software for control system design.
• Strong analytical and problem-solving skills.
• Excellent communication and teamwork abilities.
• Ability to manage multiple projects and meet deadlines.
• Bachelor’s degree in Electrical Engineering, Control Systems Engineering, or a related field preferred. Equivalent experience HFFS programing or technical equipment management would be considered.
• 5+ years of experience in controls engineering, preferably in a manufacturing or industrial environment.